0.07mm Fine Wire Slow Wire Processing Gears

Process advantage

We adopt 0.07MM fine wire slow wire-cutting processing technology to balance the precision requirements and production efficiency of medium-module gears, providing customized gear products with precise tooth profiles and reliable performance for batch manufacturing scenarios, meeting diverse demands ranging from single-batch small quantities to large-scale mass production.0.07mm Fine Wire Slow Wire Processing Gears Processing flow and quality control with "stable mass production accuracy of medium mold" as the core, establish an efficient control process, taking into account both efficiency and quality:

1. Drawing analysis and process optimization: Engineers deeply analyze the 2D/3D drawings of gears, optimize the wire feeding path in combination with the characteristics of 0.07MM fine lines, design exclusive discharge parameters for medium module tooth profiles, and generate an efficient processing technology package.

2. Batch clamping and intelligent tool setting: A matrix multi-station fixture is adopted to achieve batch clamping of 30 pieces per time, and an AI visual tool setting system is used to achieve ±0.003MM level tool setting accuracy, significantly enhancing clamping efficiency.

3. Efficient processing and batch inspection: A two-stage processing method of "rough cutting - fine cutting" is adopted. Every 50 pieces are sampled and inspected by a fully automatic two-dimensional image measuring instrument. The system automatically feeds back deviations and calibrates parameters to ensure stable batch accuracy.

4. Random inspection of finished products and full traceability: Each batch undergoes a full-size three-coordinate inspection at a ratio of 3%, and a inspection report with CNAS certification is issued. A double label of "batch - serial number" is laser-engraved to ensure full traceability of quality.

Performance Indicators

Diversified application fields

In the field of medical devices: We customize 0.5 module stainless steel 316 gears for the transmission system of blood glucose detectors, with a pitch error of no more than 0.006MM, meeting medical-grade hygiene standards. The monthly supply volume is 5,000 sets.

In the field of intelligent equipment: Customized 40Cr gears with a module of 1.5 for collaborative robot joints, with a surface roughness of Ra0.3μm, increase the torque carrying capacity by 15%, and meet the precise movement requirements of robots.

Precision hardware field: 0.07mm Fine Wire Slow Wire Processing Gears can customize Cr12 gears with a module of 0.8 for high-end door lock transmission mechanisms. It adopts a 0.07MM fine wire one-piece processing structure with locking grooves and has a service life of more than 100,000 times.

Performance advantage

The 0.07MM fine wire slow wire-cutting technology is optimized for gears with a module of 0.3 to 2.0. The advantage of wire diameter enables it to increase processing efficiency by 35% compared to 0.05MM fine wire while ensuring precision, and reduce costs by 20% compared to 0.03MM fine wire. The core advantages are focused on three dimensions:

The medium module tooth profile is precisely controllable: A 0.07MM fine wire can stably process gears with modules ranging from 0.3 to 2.0, with the minimum processed tooth thickness reaching 0.12MM. The tooth profile error is controlled within ±0.004MM, accurately reproducing involute and correcting tooth profile and other structures, solving the problem of "batch processing accuracy fluctuation" for medium module gears.

- Efficient processing and surface assurance: The surface roughness of the gears after processing reaches Ra0.3μm, meeting the low wear requirements of medium and high-end transmissions. The wire diameter compatibility shortens the single-piece processing time by 25% compared to 0.05MM fine wires, making it suitable for mass production orders with a monthly output of over 3,000 sets.

- Multi-material adaptation processing: Supports Processing of various materials such as carbon steel, alloy steel, stainless steel, titanium alloy, etc. Especially suitable for one-piece molding of composite structure Gears with reinforcing ribs and locating pin holes. The processing consistency error of 0.07mm Fine Wire Slow Wire Processing Gears is ≤0.005MM, reducing the subsequent assembly and debugging costs.