Xincheng is a professional CNC machining manufacturer and supplier in China. We have our own factory and provide you with high-quality products.
1.High-precision positioning, with polishing errors approaching zero
By adopting the CNC integrated processing technology, the flatness error of the reference surface of the fixture is controlled within 0.005mm, and the tolerance of the positioning hole position is ≤0.01mm. It can precisely fix the workpiece to be polished and avoid problems such as surface concavity and convecity and dimensional deviation caused by workpiece offset during the polishing process. Whether it is a flat, curved or irregular-shaped workpiece, it can ensure uniform polishing force and stable trajectory, making every processed surface achieve a mirror-like consistency effect.
2. Super wear-resistant material, with a 50% increase in service life +C58-62, featuring excellent wear resistance and impact resistance. Compared with ordinary tools, this product, during continuous high-frequency polishing operations, selects high-strength aluminum alloy and silicon carbide composite materials. After fire hardening treatment, the surface hardness can reach HR, and it is less likely to have scratches or deformations. Under normal usage conditions, the service life can be increased by more than 50%, significantly reducing the frequency of tool replacement and lowering the cost of production consumables.
3. It has strong versatility and is suitable for polishing needs in multiple scenarios. It can handle various workpieces with diameters ranging from 3mm to 100mm, and is compatible with mainstream polishing equipment such as grinding machines, polishing machines, and sanding machines. Whether it is the metal part removal fixture, it adopts a modular design, equipped with various specifications of positioning fixtures and adjustment components, which can flexibly adapt to the clamping of parts, and its adaptability far exceeds that of traditional single-function fixtures. Whether it's burrs, brightening the surface of plastic parts, or precision polishing of ceramic parts, the equipment debugging can all be completed quickly.
4. Humanized structure, convenient operation, and reduced working time to within 30 seconds, significantly improving production change efficiency.
The surface of CNC Fixture Tray has undergone anodizing treatment, which is anti-slip, sweat-proof and easy to clean. The optimized quick-release clamping structure enables the loading, unloading and fixation of workpieces without professional tools. It is a single-process fixture. At the same time, it is equipped with an ergonomic handle and a fixed bracket, allowing the Angle and height to be adjusted according to operating habits to reduce the fatigue of workers during long hours of operation.
|
Parameter Item |
Specification Data |
Parameter Item |
Specification Data |
|
Main Material |
Aluminum Alloy + Silicon Carbide Composite Material |
Surface Hardness |
HRC 58-62 |
|
Datum Plane Accuracy |
≤0.005mm |
Positioning Hole Tolerance |
≤0.01mm |
|
Applicable Workpiece Size |
Diameter 3mm - 100mm |
Applicable Equipment Rotation Speed |
0 - 3000r/min |
|
Single Workpiece Clamping Time |
≤30s |
Operating Temperature Range |
-10℃ - 80℃ |
|
Product Weight |
0.8kg - 2.5kg (Customizable on Demand) |
Service Life |
≥10000h (Under Normal Working Conditions) |
Electronics industry: Deburring and mirror finishing of precision components such as mobile phone frames, camera modules, and chip pins.
Automotive industry: Fine polishing of the surfaces of metal parts such as engine pistons, transmission gears, and wheels to enhance the wear resistance and aesthetic appeal of the components.
Medical devices: Polishing of stainless steel components such as surgical instruments and medical catheter interfaces to meet medical-grade production standards and precision requirements and increase product added value.
Hardware products: Surface brightening and defect repair for products such as door lock accessories, bathroom hardware, and jewelry to enhance efficiency.
In the field of new energy: Precision polishing of components such as lithium battery electrode sheets and photovoltaic module frames to ensure energy transmission
Xincheng supports customization. The exclusive formula system is more in line with the requirements confirmation, structural design, sample production and mass production. A professional engineer team follows up throughout the process. For the polishing needs of workpieces with special specifications and irregular structures, we provide all-round customization services. According to personalized demands such as the material of the workpiece, Polishing process, and equipment model, the structure and material ratio of CNC Fixture Tray can be optimized to ensure that the customized products are fully compatible with the production process and solve the pain points of "difficult matching and poor effect" in traditional fixtures.