Plastic Mold Gear Parts

The core customization advantages of Xincheng

1. Multiple materials are available to meet diverse scenarios

Based on your usage environment (temperature, humidity, load, chemical corrosion, etc.), we precisely recommend suitable materials. The core materials include

Engineering plastics: ABS (high rigidity, easy to process, suitable for general transmission scenarios), POM (good self-lubricating property, wear-resistant and impact-resistant, suitable for high-frequency transmission equipment), PA66+ glass fiber (high strength, high temperature resistance, used for automotive and industrial machinery gears), PC (excellent light transmittance, impact-resistant, suitable for the appearance gears of intelligent devices);

Specialty plastics: PEEK (resistant to 300℃ high temperature and strong corrosion, used in medical devices and aerospace fields), PTFE (ultra-low friction coefficient, suitable for high-precision transmission systems);

Modified materials: According to requirements, glass fiber, carbon fiber, wear-resistant agents and other modified components can be added to enhance the strength, wear resistance or anti-aging performance of gears, and extend their service life by more than 30%.

2. Precision processing with extremely small errors

Plastic Mold Gear Parts adopts CNC precision machining centers, slow wire cutting equipment and five-axis linkage processing technology, combined with German imported inspection instruments (three-coordinate measuring instrument, gear runout detector), to achieve ultra-high processing accuracy:

The tooth profile accuracy meets the GB/T 10095.2-2008 grade 6 standard, and the transmission is smooth and noise-free.

The gear tolerance is controlled within ±0.005mm, meeting the transmission requirements of high-precision equipment.

The surface roughness Ra≤0.8μm reduces meshing wear and enhances transmission efficiency.

3. Full-specification customization, covering all kinds of needs

Plastic Mold Gear Parts supports full-process customization from design to production. Whether you need standard models or special structures, it can be precisely implemented:

Gear types: spur gears, helical gears, bevel gears, racks, internal gears, planetary gears, etc.

Module range: 0.1 module -5 module, 5 teeth -500 teeth, outer diameter 3mm-500mm;

Special requirements: Customized keyways, splines, step holes, chamfering, surface painting/electroplating and other secondary processing.

4. Efficient delivery to ensure production progress

Establish standardized production processes and flexible production lines, combined with intelligent production scheduling systems, to significantly shorten the delivery cycle

Sample cycle: 15-20 days (including design optimization, sampling, and testing), with expedited sample delivery within one week.

Batch production cycle: 15-30 days (subject to adjustment based on order quantity). Large orders can be delivered in batches.

Customized Process

From micro transmission gears to large structural gears, from standard modules to special tooth profiles, we support full-process customization on demand, ensuring that each gear precisely matches your equipment requirements.

Demand communication: You provide the gear usage scenarios, performance requirements (load, speed, lifespan, etc.), drawings/samples or parameters (module, number of teeth, material preferences, etc.). Our engineers will provide one-on-one connection and offer free technical consultation.

Scheme design: Conduct 3D modeling and simulation analysis based on requirements (transmission efficiency and strength verification), optimize the tooth profile structure, provide a detailed design scheme and quotation sheet, and sign the contract after confirming that there are no errors.

Sample production: Start rapid prototyping. After completion, conduct precision inspection and performance testing. Send the samples and test reports together. Once your acceptance is approved, mass production will commence.

Mass production: Batch processing is carried out using automated production lines, and full inspection is conducted at each process to ensure product consistency.

Finished product delivery: After the final quality inspection, the finished products are packaged and dispatched, and after-sales service and technical support are provided.

Quality Assurance

Raw material guarantee: Select raw materials from well-known brands such as Sinopec and BASF, and provide material qualification certificates to eliminate quality risks from the source.

Full-process inspection: Raw material incoming inspection → random inspection during processing → full inspection of finished products (dimensional accuracy, tooth profile error, hardness, wear resistance test, etc.), and the inspection data is traceable.

After-sales commitment: If the product becomes unusable due to quality issues, it will be returned or exchanged free of charge within 7 days, and a one-year quality warranty service will be provided. The technical team will respond to problems 24 hours a day.

Applicable Industries and Cases

Plastic Mold Gear Parts can be widely applied to: 3C electronics (mobile phone camera gears, earphone transmission gears), automotive industry (window lift gears, wiper gears), smart home (vacuum cleaner drive gears, coffee machine gears), medical devices (blood glucose meter gears, infusion pump gears), toy industry (remote control car gears, robot joint gears), etc.